Engineering & Manufacturing
Designed, engineered and built in the UK.
Engineering & Manufacturing
At Extreme Cases, engineering and manufacturing are closely linked. We work from the customer’s equipment, application and operating environment to develop practical protection solutions that can be manufactured, assembled, integrated and inspected under one roof. From one-off prototypes to repeat production, our focus is on building products that perform reliably in the real world.
Designed Around Your Requirement
Every project starts with understanding what needs to be protected, how it will be transported or deployed and the conditions it will face. Our engineering team works closely with customers from the outset, turning complex requirements into practical, manufacturable solutions.
- CAD/CAM design and 3D modelling
- Bespoke mechanical design
- Prototype development and design refinement
- Design around customer equipment, connectors and interfaces
- Support from concept through to production
Manufactured In-House
Keeping key manufacturing processes in-house gives us greater control over quality, flexibility and lead times. Our team combines skilled fabrication with CNC machining and specialist foam engineering to produce solutions tailored to each project.
- Aluminium case and container manufacture
- CNC machining and precision cutting
- In-house foam engineering and CNC-cut foam packs
- Bespoke panels, fittings and hardware
- Prototype, low-volume and repeat production
Built & Integrated
For many projects, protection is only part of the requirement. We can integrate mechanical and electrical elements directly into the case, container or rack system, creating a finished solution that is organised, practical and ready for deployment.
- 19″ and Half 19″ rack integration
- Connector bulkheads and electronics panels
- Cable management and internal mounting systems
- Climate control, fans and ventilation
- EMC shielding options
- Case Sentinel data logging and fan monitoring
Quality
Built In
Quality is not something we add at the end of a project; it is built into the process from design through manufacture, assembly and final inspection. Working within our ISO 9001 certified Quality Management System and ISO 14001 certified Environmental Management System, we maintain controlled processes throughout the project lifecycle.
- ISO 9001 Quality Management System
- ISO 14001 Environmental Management System
- Inspection throughout manufacture and assembly
- Final quality inspection before dispatch
- Controlled documentation and repeatable production
- Customer-specific testing and verification where required
Ready for the Real World
Our products are designed for use, not just for appearance. Whether the requirement is transport, storage, rapid deployment or operation in a demanding environment, we consider how the finished solution will be handled and used throughout its working life.
- Protection against shock, vibration and environmental exposure
- Environmental sealing up to IP66 on suitable configurations
- EMC and shielding options for sensitive electronics
- Practical handling, access and deployment features
- Solutions for defence, aerospace, medical, industrial, entertainment and sport
