Foam Engineering
Precision protection, designed and manufactured in-house.
Custom Foam
Engineering
Our in-house foam engineering capability allows us to design and manufacture bespoke interiors for every type of case and container. Using advanced CAD/CAM design and CNC machining, we create repeatable protection systems that support, organise and present equipment exactly as required.
Protection
Foam is engineered around the equipment, vulnerable areas and expected handling environment.
- Precision CNC-machined cavities for a controlled fit
- Multi-density and multi-layer constructions
- Protection from shock, vibration, movement and abrasion
- Insulated linings for rack cases and containers
- Material selection based on weight, fragility and application
Operational Benefits
Good foam design improves organisation and makes equipment faster and safer to use.
- Clear equipment positions and visual inventory control
- Lift-out trays and layered access
- Spaces for cables, accessories, documentation and spares
- Colour contrast, labels and identification options
- Repeatable production for multiple identical kits
Engineered to Perform
Every foam pack is developed through a controlled digital design and manufacturing process.
- CAD/CAM design from equipment, drawings or 3D data
- CNC routing for accurate and repeatable manufacture
- Complex profiles, layered trays and support structures
- Integration around connectors, panels, monitors and cooling features
- Prototype, one-off and production quantities
- Designed and manufactured at Base X in North Devon
Typical Applications
Our foam solutions support almost every Extreme Cases product and customer sector.
- Watertight equipment cases
- Lockdown containers and lift-out tray systems
- 19″ rack linings and accessory storage
- Medical and scientific instruments
- Tooling, vehicle support kits, broadcast and sports equipment
Complete Your Solution
Foam engineering can be supplied as part of a complete case or container project.
